Stamped & Formed Precision Electronic Parts
We produce stamped and formed precision parts using tightly controlled tooling and processes to meet demanding dimensional and performance requirements.
Pocons supports both standard and custom components, optimized for reliability, repeatability, and scalable manufacturing.
Precision Metal Stamping
Our precision stamping capabilities deliver consistent dimensional accuracy across high-volume production runs. Progressive die stamping processes enable complex part geometries with minimal secondary operations.
Stamping capabilities include:
- Progressive die stamping for complex geometries
- Fine blanking for precision edges
- Multi-stage forming operations
- Tolerances to ±0.025mm where required
Formed Contacts & Clips
Spring contacts, retention clips, and electrical connectors require precise forming to achieve consistent contact force and electrical performance. Our forming processes ensure repeatability across production quantities.
Common applications:
- Board-to-board spring contacts
- Shield can retention clips
- Grounding fingers and EMI contacts
- Battery contacts and terminals
Tight-Tolerance Production
Achieving dimensional consistency in stamped parts requires rigorous process control. We maintain tight tolerances through tooling maintenance, in-process inspection, and statistical process control.
Quality measures include:
- First-piece inspection and ongoing validation
- SPC monitoring of critical dimensions
- Regular tooling inspection and maintenance
- 100% automated optical inspection (where specified)
Tooling and Process Control
Tool design and manufacturing are critical to achieving precision stamping results. We design and maintain tooling in-house to ensure long-term part consistency and rapid response to design changes.