Custom & High-Volume Electronic Components Manufacturing
From initial design support to sustained high-volume production, Pocons partners with customers to deliver scalable manufacturing solutions.
We support custom requirements while maintaining consistency, quality control, and production efficiency.
Design-for-Manufacturing Support
Early collaboration between design and manufacturing teams prevents costly redesigns and accelerates time to production. Our Korea R&D team provides DFM feedback to optimize parts for manufacturability, cost, and performance.
DFM support includes:
- Part geometry optimization for stamping and forming
- Material selection guidance for performance and cost
- Tolerance stack-up analysis and validation
- Tooling design review and recommendations
- Assembly and integration considerations
Our sales team coordinates with our Korea R&D team to ensure responsive communication and alignment with customer development schedules.
High-Volume Production Systems
Our Korea-based manufacturing facility is equipped for high-volume precision stamping and forming operations. Progressive die stamping, automated inspection, and material handling systems support efficient production at scale.
Production capabilities:
- High-speed progressive die stamping
- Multi-cavity tooling for volume efficiency
- Automated optical and dimensional inspection
- Integrated plating and finishing operations
- Flexible capacity to support demand variability
Process Repeatability & Yield
Consistent production quality depends on process control, tooling maintenance, and real-time monitoring. We employ statistical process control (SPC) and regular validation to maintain dimensional consistency and minimize variation.
Quality systems include:
- IATF 16949 quality management framework
- SPC monitoring of critical part dimensions
- First-piece and in-process inspection protocols
- Preventive maintenance schedules for tooling and equipment
- Continuous improvement through data analysis
Long-Term Manufacturing Partnerships
We view manufacturing relationships as long-term partnerships. Beyond initial production ramp, we support customers with ongoing capacity planning, cost reduction initiatives, and responsive supply chain management.
Partnership benefits:
- Dedicated account management and engineering support
- Transparent communication on capacity and lead times
- Joint continuous improvement initiatives
- Flexible scheduling to support customer demand patterns
- Long-term supply agreements for volume stability
Our customer-centered approach means prioritizing reliability, responsiveness, and alignment with customer success.